Zfecomat 2 a modern transmission system for city buses,line service buses and coaches. With its comprehensive technology portfolio, the company offers integrated solutions for established vehicle manufacturers, mobility providers and startup companies in the fields of. Set includes clear information on troubleshooting existing and potential problems, to carry out maintenance and repair problem areas and equipment faults. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. The zf ecomat automotive transmission was specifically designed by zf friedrichshafen ag primarily for citybuses and motorcoaches. Zfecofluid a life 14e 2 ecomat oil sump temperatures below 105c 4 hp502c, hp552c, hp592c, hp602c. This set includes pdf function description, troubleshooting information, wiring diagrams for zf automatic gearbox 45hp500, 590, 600. The zfecomat transmission consists of a hydrodynamic torque converter, with a lockup clutch for direct drive, a hydrodynamic retarder and a rearmounted multiplespeed planetary transmission. In line with the motto zf electrifies everything, the product portfolio therefore includes purely electrical and hybrid solutions also for special. The ecomat 2 range is designed for use in buses with a total weight not exceeding 28 t.
Zf automatic transmission hp 502 c, hp 592 c, hp 602 c for. Itm201610152366 zftestman pro checks the functionality of all electronically controlled zf products. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. Zf is a global technology company and supplies systems for passenger cars, commercial vehicles and industrial technology, enabling the next generation of mobility.
Hp 902 r 16n ecolife 6ap2000r, 6ap2500r 16n 16q 16r 16s ecoworld 6ap2004ri, 6ap2504ri 16n 16q. Ecomat rail versatile automatic transmission thousands of applications worldwide the zf ecomat rail automatic reversing transmission sets new standards in efficiency with its highperformance ecomat rail automatic reversing transmission, zf offers the highest level of costeffectiveness, shift comfort, safety and service life. Zf ecomat 2 hp502c 592c 602c technical manual pdf manufactured by the company zf presented for you in electronic format page size 595 x 842 pts a4 rotated 0 degrees. This manual covers the procedure for repairing the complete transmission. Repair manual includes detailed service and repair information, installation instructions, and other service information, designed to serve zf ecomat 2 hp 502, hp 552, hp 592, hp 602. Zf transmission service manual 5 2 transmission system 2. Apply desired oscillating speed to converter and speed controller. Today, we are proud to say that we produce the highest quality replacement parts available for industrial hydraulic transmissions. This set includes function description, troubleshooting information, wiring diagrams for zf automatic gearbox 45hp500, 590, 600. Zfecomat and ecomat 2 automatic transmission transmission. Technical manual for installation, functions, and initial startup hp 502 hp.
E46 zf 5hp19 transmission rebuild part 1 bmw 330i 325i duration. The trend to electric mobility is continuing also offroad and for special vehicles. Ecomat hl oil sump temperatures below 100c 3 hp900, hp902 14a 14b 14c 14e automatic transmission fluids atf refer to the following pages for approved commercial products and oil change intervals particularly recommended. Zfecofluid a life was specially developed for use in zfecomat and zfecolife transmissions.
The entire disassembly and assembly procedure is described in chronological order. The hydrodynamic retarder is installed between torque converter and planetary transmission. For sale zf ecomat 5hp590 transmission unit is brand new, shipping price below is by sea port to port will take 2030 days to buyer nearest sea port, buyer will have to collect the unit from the port or arrange for it to be pickup. The zftransmissions 3 wg1161161171 are composed of a hydrodynamic torque converter and a rearmounted multispeed powershift transmission with integrated transfer case see table 1. Zf aftermarket supports the market with its comprehensive technology and service knowhow. Zf automatic transmission hp 502 c, hp 592 c, hp 602 c for city buses, line service buses and coaches zfecomat 2 a modern transmission system for city buses,line service buses and coaches. The latest variants use a lockup torque converter along with a. These include allison, volvo, zf, euclid, terex, and john deere parts to name a few. Zf transmission 2009jl16 general description see figure 1. Motoring pleasure with the zfecomat is brought to you by. Zf purchasing conditions for machines and mechanical devices. The latest variants use a lockup torque converter along with a retarder. Zf ecolife rail is the successor to zf ecomat rail, the transmission that is a successful, true best seller with more than 4000 units sold.
Zf ecomat 2 hp502 hp552 hp592 hp602 repair manual pdf. Centranz inc has been manufacturing replacement parts for offhighway industrial hydraulic transmissions for over 30 years. The torque converter provides smooth starting without. Zf product range special vehicles and applications zf. A lockup clutch installed in the torque converter establis. Zfecolife rail greater profitability for diesel multiple. Zf 6hp transmission 5hp is zf friedrichshafen ag s trademark name for its fivespeed automatic transmission models 5 speed transmission with h ydraulic converter and p lanetary gearsets for longitudinal engine applications, designed and built by zf s subsidiary in saarbrucken. Pdf repair manual includes technical information, assembly and installation instructions, pictures and charts for zf ecomat2 hp502, hp552, hp592, hp602. Hp 500 r, hp 590 r, hp 600 r hp 502 r, hp 592 r, hp 602 r 16l 16m 16n automatic transmission fluid atf 5 ecomat. Pdf repair manual for zf transmission will provide you with complete and practical information that will help you use, maintain and repair the models zf transmission hp 500hp590hp600 long version and to achieve maximum effect. Zf ecomat transmissions versatrans atf is recommended for service fill in.
The zf ecomat transmission consists of a hydrodynamic torque converter, with a lockup clutch for direct drive, a hydrodynamic retarder and a rearmounted multiplespeed planetary transmission. Zf ecomat transmissions from ranges hp 500, hp 590 and hp 600 can be used in. A converter clutch unit is integrated into the transmissions so that the vehicle can start up even under difficult conditions. Zf ecomat 2 hp502, hp552, hp592, hp602 repair manual pdf download. The zfecolife offroad is far more dynamic than the ecomat in terms of acceleration, top speed and climbing capacity, thanks to a greater total spread. Shifting gears is barely noticeable and there is no lull in tractive power. Zf torque converter transmissions in offhighway equipment where the oem specifies a teml03c quality lubricant sae 10w, 30 featuresbenefits extensively field tested in a wide variety of domestic and import automatic transmissions.
Zf aftermarket also addresses repair workshops with a wide range of technical training measures. Pdf repair manual includes technical service information, general maintenance instructions, schematics for zf ecomat 2 hp 502, hp 552, hp 592, hp 602. The zftransmissions 3 wg 1161161171 are composed of a hydrodynamic torque converter and a rearmounted multispeed powershift transmission with integrated transfer case see table 1. An automatic transmission from the zfecomat family makes operating and. The zf ecomat automotive transmission was specifically designed by zf friedrichshafen ag primarily for city buses and motorcoaches. Related products for zfecomat 2 hp 502 hp 552 hp 592 hp 602 repair manual pdf. The torque converter provides smooth starting without mechanical wear, and compensates automatically for various load conditions by providing the necessary output torque. Zfecomat 2 hp502 hp552 hp592 hp602 repair manual pdf. All transmissionspecific data required for a fast and comprehensive diagnosis are retrievable by the zf diagnosis system testman.
Zf ecomat 4 mate nlock, 9 pin zf ecolife, mini usb zf ecolife, 9 pin mcp obd cable knorr kb4ta moses and the exodus express file type pdf moses and the exodus express exodus, pharaoh, moses, red sea, ten commandments bible stories for kids. Zfecomat 2 hp 502 hp 552 hp 592 hp 602 repair manual pdf. Zf aftermarket training programs and courses for workshops by professionals for professionals. Zf friedrichshafen ag commercial vehicle special transmissions division service plant 2 tel 00 49 75 41 770 fax. Pdf catalogs for vehicle parts from zf aftermarket zf aftermarket. Screenshots for zfecomat 2 hp 502 hp 552 hp 592 hp 602 repair manual pdf. Zf 4hp20 automatic transmission repair manual pdf online. Machine tool gear reducer manual gear reducer mechanical transmission. Moreover, zfecofluid a life features a flat viscositytemperature characteristic curve and is therefore particularly suited for applications in regions with cold or hot climates. An electronic control unit provides the system with maximum possible shift comfort, safety, economy and service life. Consult zf friedrichshafen ags entire transmission systems for mobile cranes and.
Zf services partner bulgaria ecomat zf services partner. The requirements increase on every level with each new vehicle and product generation. The new cancapable c electronic shift modules est 46 est 47 provide the system with maximum possible shift comfort, safety, economy and service life. A photo of the front and rear surfaces of the converter is provided when one is available. Economy and customer value had been among the essential requirements of the zf ecomat rail already. Zf automatic transmission hp 500,hp 590,hp 600 for city buses, line service buses and coaches zf ecomat a modern transmission system for city buses, line service buses and coaches. The section below the converter part number grey band is for information unique to the converter that may assist you in the correct idenification. Zf 4hp20 automatic transmission repair manual pdf free online. It has several generations all of the automatic transmission type, and many variants.
This manual can be viewed on any computer, as well as zoomed and printed, makes it easy to diagnose and repair problems with your machines electrical sy. Transmission systems for mobile cranes and special vehicles zf. The torque converter is a wearfree starting device which is infinitely variable adapting itself to the required situations necessary input torque. The operating instructions apply in the case of deviating information. Zf automatic transmission hp 500,hp 590,hp 600 for city buses. May 05, 2018 bmw f10 520d zf8hp45 transmission oil change with mechatronics removal zf8hp45. Sustainability reports sustainability report 2018 sustainability report 2017 sustainability report 2016 sustainability report 2015 sustainability report 2014 modern slavery act transparency statementthe section 54 of the uk modern slavery act requires zf as globally operating. Zf ecomat transmission hp 500hp590hp600 manual long version. Volvo, zf and allison transmission parts centranz, inc.
Fortsetzung zf friedrichshafen ag schmierstoffliste teml 16, ausgabe 01. This already begins with the product training courses for wholesalers. Zf ecomat 2 hp 502 hp 552 hp 592 hp 602 repair manual pdf factory step by step troubleshooting guide and maintenance manual. Find your pdf catalogs for spare parts to download free of charge.
The yellow area below that with the heading in bold print is for the standard converter identifying data. The manual will provide you with complete and practical information that will help you use, maintain and repair the zf transmission hp 500hp590hp600 long version and to achieve maximum effect. Zf ecomat transmission hp 500 hp590 hp600 long version pdf. Zf ecomat transmission hp 500 hp590 hp600 long version pdf factory step by step troubleshooting guide and maintenance manual. The permitted 3,000 newton meter torque catapults the 39ton fire truck from 0 to 80 kmh in 30 seconds without interruptions. Automatic transmission fluid for all zfecomat and zfecolife transmissions. Moses and the exodus episode 10 enjoy this dseries ii adts john deere.
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